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What Safety Precautions Should Be Taken When Using a Hydraulic Shearing Machine

2025-03-06 06:03:57

Hydraulic shearing machines are widely used in the metal processing industry due to their efficiency and precision. However, their working principle involves high-pressure hydraulic systems and heavy mechanical structures, which pose certain safety risks during operation. Operators must strictly adhere to safety regulations to ensure personal safety and the proper functioning of the equipment.

 

Before starting the hydraulic shearing machine, a comprehensive equipment inspection must be conducted. Check the oil level of the hydraulic system to ensure it is normal and inspect for any oil leaks. Insufficient hydraulic oil or leaks can lead to unstable pressure or even equipment failure.

 

Inspect the condition of the blades to ensure they are sharp and securely installed. Dull or loose blades not only affect cutting quality but may also cause accidental injuries. Ensure that the electrical system, control system, and mechanical components of the efficient hydraulic shearing machine are in proper working condition, especially the emergency stop button and safety protection devices, which should be sensitive and reliable.

 

When operating the hydraulic shearing machine, operators should wear appropriate personal protective equipment (PPE), such as protective gloves, safety shoes, and goggles. During operation, it is strictly prohibited to place hands or any other body parts near the blade area to avoid cutting injuries.

 

For longer or heavier sheets, auxiliary tools or mechanical arms should be used for handling and positioning to avoid manual operation. Operators should remain focused, strictly follow operating procedures, and refrain from performing unrelated tasks or engaging in conversations while the equipment is running.

 

The hydraulic system is the core component of the hydraulic shearing machine but also poses significant safety risks. Operators should be familiar with the working principles and pressure range of the hydraulic system to avoid overloading. When adjusting hydraulic pressure, it must be done according to the equipment manual, and pressure values should not be arbitrarily increased or decreased.

 

During operation, the hydraulic system generates high temperatures. Operators should avoid direct contact with hydraulic pipelines and cylinders to prevent burns. If abnormal noises, vibrations, or pressure fluctuations are detected in the hydraulic system, the machine should be stopped immediately for inspection, and operation should only resume after troubleshooting.

 

When operating a precise hydraulic shearing machine, unexpected situations may arise, such as equipment malfunction, material jams, or hydraulic system failures. Operators should promptly press the emergency stop button, cut off the power supply, and notify maintenance personnel for handling. Never attempt to troubleshoot while the equipment is still running, as this may lead to more serious accidents.

 

When performing maintenance on the hydraulic shearing machine, ensure the equipment is completely shut down and the power supply is disconnected. Maintenance tasks involving the hydraulic system, such as replacing hydraulic oil or cleaning oil circuits, should be performed by professional technicians to avoid accidents caused by improper operation. Regularly inspect the mechanical components and electrical systems of the equipment, and replace worn parts in a timely manner to ensure the equipment remains in good condition.

 

Anhui Aoxuan heavy industry machine co.,Ltd , located in Ma’anshan City, Anhui Province, specializes in the research, development, production, sales, and service of CNC sheet metal bending and shearing equipment, as well as integrated industrial and trade operations. Since 2001, the company has employed a group of technical talents specializing in electromechanical integration, automatic control, and design. Through years of relentless effort, the company continues to develop and integrate technology with practical applications. If you have a need to purchase a hydraulic shearing machine, please feel free to contact us at any time.

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